industrial environment
Embedding the MLOps Lifecycle into OT Reference Models
Schindler, Simon, Binder, Christoph, Lürzer, Lukas, Huber, Stefan
Machine Learning Operations (MLOps) practices are increas- ingly adopted in industrial settings, yet their integration with Opera- tional Technology (OT) systems presents significant challenges. This pa- per analyzes the fundamental obstacles in combining MLOps with OT en- vironments and proposes a systematic approach to embed MLOps prac- tices into established OT reference models. We evaluate the suitability of the Reference Architectural Model for Industry 4.0 (RAMI 4.0) and the International Society of Automation Standard 95 (ISA-95) for MLOps integration and present a detailed mapping of MLOps lifecycle compo- nents to RAMI 4.0 exemplified by a real-world use case. Our findings demonstrate that while standard MLOps practices cannot be directly transplanted to OT environments, structured adaptation using existing reference models can provide a pathway for successful integration.
- Information Technology > Artificial Intelligence > Machine Learning (1.00)
- Information Technology > Architecture (1.00)
- Information Technology > Data Science (0.94)
Transfer Learning for VLC-based indoor Localization: Addressing Environmental Variability
Jan, Masood, Njima, Wafa, Zhang, Xun, Artemenko, Alexander
Accurate indoor localization is crucial in industrial environments. Visible Light Communication (VLC) has emerged as a promising solution, offering high accuracy, energy efficiency, and minimal electromagnetic interference. However, VLC-based indoor localization faces challenges due to environmental variability, such as lighting fluctuations and obstacles. To address these challenges, we propose a Transfer Learning (TL)-based approach for VLC-based indoor localization. Using real-world data collected at a BOSCH factory, the TL framework integrates a deep neural network (DNN) to improve localization accuracy by 47\%, reduce energy consumption by 32\%, and decrease computational time by 40\% compared to the conventional models. The proposed solution is highly adaptable under varying environmental conditions and achieves similar accuracy with only 30\% of the dataset, making it a cost-efficient and scalable option for industrial applications in Industry 4.0.
- Europe > France > Île-de-France > Paris > Paris (0.04)
- North America > United States > California > Santa Clara County > Palo Alto (0.04)
- Europe > Germany > Baden-Württemberg > Stuttgart Region > Stuttgart (0.04)
Intelligent 5S Audit: Application of Artificial Intelligence for Continuous Improvement in the Automotive Industry
Maciel, Rafael da Silva, Veraldo, Lucio Jr
Abstract--The evolution of the 5S methodology with the support of artificial intelligence techniques represents a significant opportunity to improve industrial organization audits in the automotive chain, making them more objective, efficient and aligned with Industry 4.0 standards. This work developed an automated 5S audit system based on large-scale language models (LLM), capable of assessing the five senses (Seiri, Seiton, Seiso, Seiketsu, Shitsuke) in a standardized way through intelligent image analysis. The system's reliability was validated using Cohen's concordance coefficient (κ = 0.75), showing strong alignment between the automated assessments and the corresponding human audits. The results indicate that the proposed solution contributes significantly to continuous improvement in automotive manufacturing environments, speeding up the audit process by 50% of the traditional time and maintaining the consistency of the assessments, with a 99.8% reduction in operating costs compared to traditional manual audits. The methodology presented establishes a new paradigm for integrating lean systems with emerging AI technologies, offering scalability for implementation in automotive plants of different sizes. The global automotive industry faces growing competitiveness challenges demanding maximized operational efficiency and production quality. The 5S methodology, recognized worldwide as the foundation for workplace organization and cleanliness, plays a strategic role in operational excellence.
- South America > Brazil > São Paulo (0.05)
- Asia > Japan (0.04)
- South America > Brazil > Rio Grande do Sul > Porto Alegre (0.04)
- Europe > Portugal > Lisbon > Lisbon (0.04)
- Automobiles & Trucks (1.00)
- Information Technology > Security & Privacy (0.94)
Securing AI Agents: Implementing Role-Based Access Control for Industrial Applications
The emergence of Large Language Models (LLMs) has significantly advanced solutions across various domains, from political science to software development. However, these models are constrained by their training data, which is static and limited to information available up to a specific date. Additionally, their generalized nature often necessitates fine-tuning -- whether for classification or instructional purposes -- to effectively perform specific downstream tasks. AI agents, leveraging LLMs as their core, mitigate some of these limitations by accessing external tools and real-time data, enabling applications such as live weather reporting and data analysis. In industrial settings, AI agents are transforming operations by enhancing decision-making, predictive maintenance, and process optimization. For example, in manufacturing, AI agents enable near-autonomous systems that boost productivity and support real-time decision-making. Despite these advancements, AI agents remain vulnerable to security threats, including prompt injection attacks, which pose significant risks to their integrity and reliability. To address these challenges, this paper proposes a framework for integrating Role-Based Access Control (RBAC) into AI agents, providing a robust security guardrail. This framework aims to support the effective and scalable deployment of AI agents, with a focus on on-premises implementations.
Intelligent Framework for Human-Robot Collaboration: Safety, Dynamic Ergonomics, and Adaptive Decision-Making
Iodice, Francesco, De Momi, Elena, Ajoudani, Arash
The integration of collaborative robots into industrial environments has improved productivity, but has also highlighted significant challenges related to operator safety and ergonomics. This paper proposes an innovative framework that integrates advanced visual perception technologies, real-time ergonomic monitoring, and Behaviour Tree (BT)-based adaptive decision-making. Unlike traditional methods, which often operate in isolation or statically, our approach combines deep learning models (YOLO11 and SlowOnly), advanced tracking (Unscented Kalman Filter) and dynamic ergonomic assessments (OWAS), offering a modular, scalable and adaptive system. Experimental results show that the framework outperforms previous methods in several aspects: accuracy in detecting postures and actions, adaptivity in managing human-robot interactions, and ability to reduce ergonomic risk through timely robotic interventions. In particular, the visual perception module showed superiority over YOLOv9 and YOLOv8, while real-time ergonomic monitoring eliminated the limitations of static analysis. Adaptive role management, made possible by the Behaviour Tree, provided greater responsiveness than rule-based systems, making the framework suitable for complex industrial scenarios. Our system demonstrated a 92.5\% accuracy in grasping intention recognition and successfully classified ergonomic risks with real-time responsiveness (average latency of 0.57 seconds), enabling timely robotic
- Information Technology > Human Computer Interaction (1.00)
- Information Technology > Artificial Intelligence > Representation & Reasoning > Rule-Based Reasoning (1.00)
- Information Technology > Artificial Intelligence > Robots > Humanoid Robots (0.74)
- Information Technology > Artificial Intelligence > Machine Learning > Neural Networks > Deep Learning (0.68)
Vision-Ultrasound Robotic System based on Deep Learning for Gas and Arc Hazard Detection in Manufacturing
Lee, Jin-Hee, Nam, Dahyun, Kee, Robin Inho, Kim, YoungKey, Buu, Seok-Jun
Gas leaks and arc discharges present significant risks in industrial environments, requiring robust detection systems to ensure safety and operational efficiency. Inspired by human protocols that combine visual identification with acoustic verification, this study proposes a deep learning-based robotic system for autonomously detecting and classifying gas leaks and arc discharges in manufacturing settings. The system is designed to execute all experimental tasks entirely onboard the robot. Utilizing a 112-channel acoustic camera operating at a 96 kHz sampling rate to capture ultrasonic frequencies, the system processes real-world datasets recorded in diverse industrial scenarios. These datasets include multiple gas leak configurations (e.g., pinhole, open end) and partial discharge types (Corona, Surface, Floating) under varying environmental noise conditions. Proposed system integrates visual detection and a beamforming-enhanced acoustic analysis pipeline. Signals are transformed using STFT and refined through Gamma Correction, enabling robust feature extraction. An Inception-inspired CNN further classifies hazards, achieving 99% gas leak detection accuracy. The system not only detects individual hazard sources but also enhances classification reliability by fusing multi-modal data from both vision and acoustic sensors. When tested in reverberation and noise-augmented environments, the system outperformed conventional models by up to 44%p, with experimental tasks meticulously designed to ensure fairness and reproducibility. Additionally, the system is optimized for real-time deployment, maintaining an inference time of 2.1 seconds on a mobile robotic platform. By emulating human-like inspection protocols and integrating vision with acoustic modalities, this study presents an effective solution for industrial automation, significantly improving safety and operational reliability.
- Asia > South Korea (0.28)
- North America > United States > Michigan (0.28)
Smart Sampling Strategies for Wireless Industrial Data Acquisition
In industrial environments, data acquisition accuracy is crucial for process control and optimization. Wireless telemetry has proven to be a valuable tool for improving efficiency in well-testing operations, enabling bidirectional communication and real-time control of downhole tools. However, high sampling frequencies present challenges in telemetry, including data storage, transmission, computational resource consumption, and battery life of wireless devices. This study explores how optimizing data acquisition strategies can reduce aliasing effects and systematic errors while improving sampling rates without compromising measurement accuracy. A reduction of 80% in sampling frequency was achieved without degrading measurement quality, demonstrating the potential for resource optimization in industrial environments.
GNN-based Decentralized Perception in Multirobot Systems for Predicting Worker Actions
Imran, Ali, Beltrame, Giovanni, St-Onge, David
-- In industrial environments, predicting human actions is essential for ensuring safe and effective collaboration between humans and robots. This paper introduces a perception framework that enables mobile robots to understand and share information about human actions in a decentralized way. The framework first allows each robot to build a spatial graph representing its surroundings, which it then shares with other robots. This shared spatial data is combined with temporal information to track human behavior over time. A swarm-inspired decision-making process is used to ensure all robots agree on a unified interpretation of the human's actions. Results show that adding more robots and incorporating longer time sequences improve prediction accuracy. Collaborative robots are poised to become a cornerstone of Industry 5.0 [1], emphasizing human-centric design solutions to meet the flexibility demands of hyper-customized industrial processes [2]. Significant efforts have been directed toward identifying key enabling technologies to enhance robotic systems with advanced situational awareness and robust safety features for human coworkers. Two pivotal technologies stand out: individualized human-machine interaction systems that merge the strengths of humans and machines, and the application of AI to improve workplace safety [3].
- North America > Canada (0.04)
- Europe (0.04)
An indoor DSO-based ceiling-vision odometry system for indoor industrial environments
Bougouffa, Abdelhak, Seignez, Emmanuel, Bouaziz, Samir, Gardes, Florian
Autonomous Mobile Robots operating in indoor industrial environments require a localization system that is reliable and robust. While Visual Odometry (VO) can offer a reasonable estimation of the robot's state, traditional VO methods encounter challenges when confronted with dynamic objects in the scene. Alternatively, an upward-facing camera can be utilized to track the robot's movement relative to the ceiling, which represents a static and consistent space. We introduce in this paper Ceiling-DSO, a ceiling-vision system based on Direct Sparse Odometry (DSO). Unlike other ceiling-vision systems, Ceiling-DSO takes advantage of the versatile formulation of DSO, avoiding assumptions about observable shapes or landmarks on the ceiling. This approach ensures the method's applicability to various ceiling types. Since no publicly available dataset for ceiling-vision exists, we created a custom dataset in a real-world scenario and employed it to evaluate our approach. By adjusting DSO parameters, we identified the optimal fit for online pose estimation, resulting in acceptable error rates compared to ground truth. We provide in this paper a qualitative and quantitative analysis of the obtained results.
Multi-Camera Hand-Eye Calibration for Human-Robot Collaboration in Industrial Robotic Workcells
Allegro, Davide, Terreran, Matteo, Ghidoni, Stefano
In industrial scenarios, effective human-robot collaboration relies on multi-camera systems to robustly monitor human operators despite the occlusions that typically show up in a robotic workcell. In this scenario, precise localization of the person in the robot coordinate system is essential, making the hand-eye calibration of the camera network critical. This process presents significant challenges when high calibration accuracy should be achieved in short time to minimize production downtime, and when dealing with extensive camera networks used for monitoring wide areas, such as industrial robotic workcells. Our paper introduces an innovative and robust multi-camera hand-eye calibration method, designed to optimize each camera's pose relative to both the robot's base and to each other camera. This optimization integrates two types of key constraints: i) a single board-to-end-effector transformation, and ii) the relative camera-to-camera transformations. We demonstrate the superior performance of our method through comprehensive experiments employing the METRIC dataset and real-world data collected on industrial scenarios, showing notable advancements over state-of-the-art techniques even using less than 10 images. Additionally, we release an open-source version of our multi-camera hand-eye calibration algorithm at https://github.com/davidea97/Multi-Camera-Hand-Eye-Calibration.git.